Quality Control
Site
Ensuring optimal performance with customized technical support
Manufacturing line of Miracle Solution Co., Ltd.
Manufacturing line of Miracle Solution Co., Ltd.
Miracle Solution Manufacturing Site
ㆍFacility size: approx. 2,000 pyeong (≈ 6,600 m²)
ㆍClean and controlled environment
ㆍCertified with ASME Field Certification
Miracle Solution Manufacturing Site
ㆍFacility size: approx. 2,000 pyeong (≈ 6,600 m²)
ㆍClean and controlled environment
ㆍCertified with ASME Field Certification
1. Design and Simulation Process
Facility Design
ㆍCustom designs tailored to customer requirements and industry-specific characteristics
ㆍ3D CAD and CAE (Computer-Aided Engineering) are used for process simulations
ㆍOptimized designs considering airflow, milling collision conditions, and heat generation
Simulation Testing
ㆍAnalyzing potential variables during the milling process (such as particle size, powder leakage, and temperature)
ㆍPre-validation to ensure the facility design delivers optimal performance
1. Design and Simulation Process
Facility Design
ㆍCustom designs tailored to customer
requirements and industry-specific characteristics
ㆍ3D CAD and CAE (Computer-Aided
Engineering) are used for process simulations
ㆍOptimized designs considering airflow,
milling collision conditions, and heat
generation
Simulation Testing
ㆍAnalyzing potential variables during the milling process
(such as particle size, powder leakage, and temperature)
ㆍPre-validation to ensure the facility design delivers optimal performance
1. Design and Simulation Process
Facility Design
ㆍCustom designs tailored to customer
requirements and industry-specific characteristics
ㆍ3D CAD and CAE (Computer-Aided
Engineering) are used for process simulations
ㆍOptimized designs considering airflow,
milling collision conditions, and heat generation
Simulation Testing
ㆍAnalyzing potential variables during the milling process
(such as particle size, powder leakage, and temperature)
ㆍPre-validation to ensure the facility design delivers optimal performance
2. Core Component Manufacturing Process
Milling Chamber Manufacturing
ㆍCeramic coating technology applied to prevent iron
contamination and ensure suitability for high-purity raw materials
ㆍPrecision machining to ensure durability and stability
Nozzle and Collision Component
Manufacturing
ㆍNozzles that spray high-pressure air are
made from high-strength alloys and heatresistant materials
ㆍComponents designed with self-crash
mechanisms for nano-size particle milling
Cyclone and Bag Filter Manufacturing
ㆍManufacturing Cyclone facility to classify
particle sizes and recover powder after milling
ㆍDesigning and assembling Bag Filters to
remove dust generated during the process efficiently
2. Core Component Manufacturing Process
Milling Chamber Manufacturing
ㆍCeramic coating technology applied to
prevent iron contamination and ensure
suitability for high-purity raw materials
ㆍPrecision machining to ensure durability and stability
Nozzle and Collision Component
Manufacturing
ㆍNozzles that spray high-pressure air are
made from high-strength alloys and heatresistant materials
ㆍComponents designed with self-crash
mechanisms for nano-size particle milling
Cyclone and Bag Filter Manufacturing
ㆍManufacturing Cyclone facility to classify
particle sizes and recover powder after milling
ㆍDesigning and assembling Bag Filters to
remove dust generated during the process efficiently
2. Core Component Manufacturing Process
Milling Chamber Manufacturing
ㆍCeramic coating technology applied to
prevent iron contamination and ensure
suitability for high-purity raw materials
ㆍPrecision machining to ensure durability and stability
Nozzle and Collision Component
Manufacturing
ㆍNozzles that spray high-pressure air are
made from high-strength alloys and heatresistant
materials
ㆍComponents designed with self-crash
mechanisms for nano-size particle milling
Cyclone and Bag Filter Manufacturing
ㆍManufacturing Cyclone facility to classify
particle sizes and recover powder after milling
ㆍDesigning and assembling Bag Filters to
remove dust generated during the process efficiently
3. Facility Assembly Process
Modular Assembly
ㆍMilling chamber, air compression system,
classifier, and Cyclone are manufactured in
modular form and then assembled
ㆍThe system is designed with an expandable
structure, allowing for the addition of auxiliary
components as needed
Sealed Design Implementation
ㆍTo maintain a clean working environment, all
parts are designed to be strictly sealed
throughout the assembly process
ㆍThe internal structure is precisely machined
to prevent powder leakage during the milling process
Automation Control System Integration
ㆍIntegration of automated solutions for realtime
data monitoring and process control
ㆍDesigned to control variables such as
pressure, temperature, and airflow through sensors
3. Facility Assembly Process
Modular Assembly
ㆍMilling chamber, air compression system,
classifier, and Cyclone are manufactured in
modular form and then assembled
ㆍThe system is designed with an expandable
structure, allowing for the addition of auxiliary
components as needed
Sealed Design Implementation
ㆍTo maintain a clean working environment, all
parts are designed to be strictly sealed
ㆍThe internal structure is precisely machined
to prevent powder leakage during the milling process
Automation Control System Integration
ㆍIntegration of automated solutions for realtime
data monitoring and process control
ㆍDesigned to control variables such as
pressure, temperature, and airflow through sensors
3. Facility Assembly Process
Modular Assembly
ㆍMilling chamber, air compression system,
classifier, and Cyclone are manufactured in
modular form and then assembled
ㆍThe system is designed with an expandable
structure, allowing for the addition of auxiliary
components as needed
Sealed Design Implementation
ㆍTo maintain a clean working environment, all
parts are designed to be strictly sealed
throughout the assembly process
ㆍThe internal structure is precisely machined
to prevent powder leakage during the milling process
Automation Control System Integration
ㆍIntegration of automated solutions for realtime
data monitoring and process control
ㆍDesigned to control variables such as
pressure, temperature, and airflow through
sensors
4. Performance Testing and Quality Control
Performance Testing
ㆍTest the average particle size and milling
speed of the Air Jet Mill under actual
operating conditions
ㆍConduct customized process experiments
using the customer’s raw materials through
the Pilot Line
ㆍVerify the efficiency of the air compression
system and classifier
Quality Control
ㆍInspect the stability and durability of all
facilities according to ISO quality certification
standards
ㆍTest the durability and performance of key
components such as nozzles, milling
chambers, and bag filters
ㆍPerform final adjustments and inspection
based on customer requirements
4. Performance Testing and Quality Control
Performance Testing
ㆍTest the average particle size and milling
speed of the Air Jet Mill under actual
operating conditions
ㆍConduct customized process experiments
using the customer’s raw materials through
the Pilot Line
ㆍVerify the efficiency of the air compression
system and classifier
Quality Control
ㆍInspect the stability and durability of all
facilities according to ISO quality certification standards
ㆍTest the durability and performance of key
components such as nozzles, milling
chambers, and bag filters
ㆍPerform final adjustments and inspection
based on customer requirements
4. Performance Testing and Quality Control
Performance Testing
ㆍTest the average particle size and milling
speed of the Air Jet Mill under actual operating conditions
ㆍConduct customized process experiments
using the customer’s raw materials through the Pilot Line
ㆍVerify the efficiency of the air compression system and classifier
Quality Control
ㆍInspect the stability and durability of all
facilities according to ISO quality certification standards
ㆍTest the durability and performance of key
components such as nozzles, milling
chambers, and bag filters
ㆍPerform final adjustments and inspection
based on customer requirements
5. Packaging and Shipment Preparation
Sealed Packaging
ㆍDouble-sealed packaging tailored to the
customer’s work environment and requirements
ㆍUse of special packaging materials to safely
transport high-value facility
Pre-Shipment Inspection
ㆍReview of all facility functions and data records
ㆍPacking and labeling suitable for domestic
and international shipping conditions
5. Packaging and Shipment Preparation
Sealed Packaging
ㆍDouble-sealed packaging tailored to the
customer’s work environment and requirements
ㆍUse of special packaging materials to safely
transport high-value facility
ㆍReview of all facility functions and data records
ㆍPacking and labeling suitable for domestic
and international shipping conditions
5. Packaging and Shipment Preparation
Sealed Packaging
ㆍDouble-sealed packaging tailored to the
customer’s work environment and requirements
ㆍUse of special packaging materials to safely
transport high-value facility
Pre-Shipment Inspection
ㆍReview of all facility functions and data records
ㆍPacking and labeling suitable for domestic
and international shipping conditions
6. Facility Installation and Commissioning
ㆍOptimized facility placement according to
the customer’s workspace and industrial processes
ㆍInitial setup and inspection completed to
ensure immediate use after installation
Commissioning Support
ㆍSet optimal process conditions based on the
customer’s raw materials to assist with commissioning
ㆍIdentify and address potential issues that
may arise during the process in advance
6. Facility Installation and Commissioning
ㆍOptimized facility placement according to
the customer’s workspace and industrial processes
ㆍInitial setup and inspection completed to
ensure immediate use after installation
Commissioning Support
ㆍSet optimal process conditions based on the
customer’s raw materials to assist with commissioning
ㆍIdentify and address potential issues that
may arise during the process in advance
6. Facility Installation and Commissioning
Site-Specific Installation
ㆍOptimized facility placement according to
the customer’s workspace and industrial processes
ㆍInitial setup and inspection completed to
ensure immediate use after installation
Commissioning Support
ㆍSet optimal process conditions based on the
customer’s raw materials to assist with
commissioning
ㆍIdentify and address potential issues that
may arise during the process in advance
7. Maintenance and Technical Assistance
Regular Inspections and Maintenance
ㆍProviding regular inspection services to
ensure the long-term stability and efficiency of
the Air Jet Mill facility
ㆍOperating customized maintenance
programs based on customer requests
Immediate Technical Assistance
ㆍProvide swift responses to issues that arise during operations
ㆍThe maintenance team resolves issues
through on-site visits or remote support
7. Maintenance and Technical Assistance
Regular Inspections and Maintenance
ㆍProviding regular inspection services to
ensure the long-term stability and efficiency of
the Air Jet Mill facility
ㆍOperating customized maintenance
programs based on customer requests
Immediate Technical Assistance
ㆍProvide swift responses to issues that arise during operations
ㆍThe maintenance team resolves issues
through on-site visits or remote support
7. Maintenance and Technical Assistance
Regular Inspections and Maintenance
ㆍProviding regular inspection services to
ensure the long-term stability and efficiency of
the Air Jet Mill facility
ㆍOperating customized maintenance
programs based on customer requests
Immediate Technical Assistance
ㆍProvide swift responses to issues that arise
during operations
ㆍThe maintenance team resolves issues
through on-site visits or remote support
