Product Introduction
Air Jet Mill Product Introduction
Ensuring optimal performance
with customized technical support
Miracle Solution Co., Ltd.
Air Jet Mill Facility Manufacturing Line
Miracle Solution’s Advanced Factory
ㆍProducing facility with precise particle control and high-performance milling capabilities
ㆍEnabling innovative raw material processing across various industries,
particularly playing a key role in fields that require high-purity and nano-size particles,
such as secondary batteries, biotechnology, pharmaceuticals, and semiconductors
Advanced Factory
ㆍProducing facility with precise particle control
and high-performance milling capabilities
ㆍEnabling innovative raw material processing across
various industries, particularly playing a key role
in fields that require high-purity and nano-size particles,
such as secondary batteries, biotechnology,
pharmaceuticals, and semiconductors
Simulation Process
Facility Design
ㆍCustom designs tailored to customer requirements
and industry-specific characteristics
ㆍ3D CAD and CAE(Computer-Aided Engineering) are used
for process simulations
ㆍOptimized designs considering airflow, milling collision conditions,
and heat generation
Simulation Testing
ㆍAnalyzing potential variables during the milling process
(such as particle size, powder leakage, and temperature)
ㆍPre-validation to ensure the facility design delivers optimal performance
Simulation Process
Facility Design
ㆍCustom designs tailored to customer
requirements and industry-specific characteristics
ㆍ3D CAD and CAE (Computer-Aided Engineering)
are used for process simulations
ㆍOptimized designs considering airflow,
milling collision conditions, and heat generation
Simulation Testing
ㆍAnalyzing potential variables during the milling
process (such as particle size, powder leakage,
and temperature)
ㆍPre-validation to ensure the facility design
delivers optimal performance
1. Design and Simulation Process
Facility Design
ㆍCustom designs tailored to customer
requirements and industry-specific
characteristics
ㆍ3D CAD and CAE(Computer-Aided
Engineering) are used
for process simulations
ㆍOptimized designs considering airflow,
milling collision conditions,
and heat generation
Simulation Testing
ㆍAnalyzing potential variables during
the milling process (such as particle size,
powder leakage, and temperature)
ㆍPre-validation to ensure the facility
design delivers optimal performance
Manufacturing Process
Milling Chamber Manufacturing
ㆍCeramic coating technology applied to prevent iron contamination
and ensure suitability for high-purity raw materials
ㆍPrecision machining to ensure durability and stability
Nozzle and Collision Component Manufacturing
ㆍNozzles that spray high-pressure air are made from high-strength alloys
and heat resistant materials
ㆍComponents designed with self-crash mechanisms for nano-size particle
milling
Cyclone and Bag Filter Manufacturing
ㆍManufacturing Cyclone facility to classify particle sizes and recover powder
after milling
ㆍDesigning and assembling Bag Filters to remove dust generated during
the process efficiently
Manufacturing Process
Milling Chamber Manufacturing
ㆍCeramic coating technology applied
to prevent iron contamination and ensure
suitability for high-purity raw materials
ㆍPrecision machining to ensure durability
and stability
Nozzle and Collision Component
Manufacturing
ㆍNozzles that spray high-pressure air are made
from high-strength alloys and heat resistant
materials
ㆍComponents designed with self-crash
mechanisms for nano-size particle milling
Cyclone and Bag Filter
Manufacturing
ㆍManufacturing Cyclone facility to classify
particle sizes and recover powder after milling
ㆍDesigning and assembling Bag Filters to
remove dust generated during the process
efficiently
Manufacturing Process
Milling Chamber
Manufacturing
ㆍCeramic coating technology applied
to prevent iron contamination
and ensure suitability for high-purity
raw materials
ㆍPrecision machining to ensure
durability and stability
Nozzle and Collision
Component
Manufacturing
ㆍNozzles that spray high-pressure air are
made from high-strength alloys
and heat resistant materials
ㆍComponents designed with self-crash
mechanisms for nano-size particle milling
Cyclone and Bag Filter Manufacturing
ㆍManufacturing Cyclone facility
to classify particle sizes and recover
powder after milling
ㆍDesigning and assembling Bag Filters
to remove dust generated during
the process efficiently
Process
Modular Assembly
ㆍMilling chamber, air compression system, classifier, and Cyclone are
manufactured in modular form and then assembled
ㆍThe system is designed with an expandable structure, allowing
for the addition of auxiliary components as needed
Sealed Design Implementation
ㆍTo maintain a clean working environment,
all parts are designed to be strictly sealed throughout the assembly process
ㆍThe internal structure is precisely machined
to prevent powder leakage during the milling process
Automation Control System Integration
ㆍIntegration of automated solutions for realtime data monitoring
and process control
ㆍDesigned to control variables such as pressure, temperature,
and airflow through sensors
3. Facility Assembly Process
Modular Assembly
ㆍMilling chamber, air compression system,
classifier, and Cyclone are manufactured
in modular form and then assembled
ㆍThe system is designed with an expandable
structure, allowing for the addition
of auxiliary components as needed
Sealed Design Implementation
ㆍTo maintain a clean working environment,
all parts are designed to be strictly sealed
ㆍThe internal structure is precisely machined
to prevent powder leakage during
the milling process
Automation Control System
Integration
ㆍIntegration of automated solutions
for realtime data monitoring and process control
ㆍDesigned to control variables such as pressure,
temperature, and airflow through sensors
3. Facility Assembly Process
Modular Assembly
ㆍMilling chamber, air compression system,
classifier, and Cyclone are manufactured
in modular form and then assembled
ㆍThe system is designed with
an expandable structure,
allowing for the addition of auxiliary
components as needed
Sealed Design
Implementation
ㆍTo maintain a clean working environment,
all parts are designed to be strictly sealed
throughout the assembly process
ㆍThe internal structure is precisely
machined to prevent powder leakage
during the milling process
Automation Control System
Integration
ㆍIntegration of automated solutions
for realtime data monitoring
and process control
ㆍDesigned to control variables
such as pressure, temperature,
and airflow through sensors
and Quality Control
Performance Testing
ㆍTest the average particle size and milling speed of the Air Jet Mill
under actual operating conditions
ㆍConduct customized process experiments using the customer’s
raw materials through the Pilot Line
ㆍVerify the efficiency of the air compression system and classifier
Quality Control
ㆍInspect the stability and durability of all facilities according to ISO quality
certification standards
ㆍTest the durability and performance of key components such as nozzles,
milling chambers, and bag filters
ㆍPerform final adjustments and inspection based on customer requirements
4. Performance Testing and Quality Control
Performance Testing
ㆍTest the average particle size and milling
speed of the Air Jet Mill under actual
operating conditions
ㆍConduct customized process experiments
using the customer’s raw materials through
the Pilot Line
ㆍVerify the efficiency of the air compression
system and classifier
Quality Control
ㆍInspect the stability and durability of all
facilities according to ISO quality certification
standards
ㆍTest the durability and performance of key
components such as nozzles, milling chambers,
and bag filters
ㆍPerform final adjustments and inspection
based on customer requirements
4. Performance Testing and Quality Control
Performance Testing
ㆍTest the average particle size and milling
speed of the Air Jet Mill under actual
operating conditions
ㆍConduct customized process experiments
using the customer’s raw materials
through the Pilot Line
ㆍVerify the efficiency of the air compression
system and classifier
Quality Control
ㆍInspect the stability and durability
of all facilities according to ISO quality
certification standards
ㆍTest the durability and performance
of key components such as nozzles,
milling chambers, and bag filters
ㆍPerform final adjustments and inspection
based on customer requirements
Shipment Preparation
Sealed Packaging
ㆍDouble-sealed packaging tailored to the customer’s work environment
and requirements
ㆍUse of special packaging materials to safely transport high-value facility
Pre-Shipment Inspection
ㆍReview of all facility functions and data records
ㆍPacking and labeling suitable for domestic
and international shipping conditions
Shipment Preparation
Sealed Packaging
ㆍDouble-sealed packaging tailored
to the customer’s work environment
and requirements
ㆍUse of special packaging materials
to safely transport high-value facility
Pre-Shipment Inspection
ㆍReview of all facility functions and data records
ㆍPacking and labeling suitable for domestic
and international shipping conditions
5. Packaging and Shipment Preparation
Sealed Packaging
ㆍDouble-sealed packaging tailored
to the customer’s work environment
and requirements
ㆍUse of special packaging materials to
safely transport high-value facility
Pre-Shipment Inspection
ㆍReview of all facility functions
and data records
ㆍPacking and labeling suitable for domestic
and international shipping conditions
Commissioning
Site-Specific Installation
ㆍOptimized facility placement according to the customer’s workspace
and industrial processes
ㆍInitial setup and inspection completed to ensure immediate use after
installation
Commissioning Support
ㆍSet optimal process conditions based on the customer’s raw materials
to assist with commissioning
ㆍIdentify and address potential issues that may arise during the process
in advance
Commissioning
Site-Specific Installation
ㆍOptimized facility placement according
to the customer’s workspace and industrial
processes
ㆍInitial setup and inspection completed
to ensure immediate use after installation
Commissioning Support
ㆍSet optimal process conditions based on the
customer’s raw materials to assist
with commissioning
ㆍIdentify and address potential issues
that may arise during the process in advance
6. Facility Installation and
Commissioning
Site-Specific Installation
ㆍOptimized facility placement according
to the customer’s workspace
and industrial processes
ㆍInitial setup and inspection completed
to ensure immediate use after installation
Commissioning Support
ㆍSet optimal process conditions based
on the customer’s raw materials
to assist with commissioning
ㆍIdentify and address potential issues
hat may arise during the process
in advance
Technical Assistance
Regular Inspections and Maintenance
ㆍProviding regular inspection services to ensure the long-term stability
and efficiency of the Air Jet Mill facility
ㆍOperating customized maintenance programs based on customer requests
Immediate Technical Assistance
ㆍProvide swift responses to issues that arise during operations
ㆍThe maintenance team resolves issues through on-site visits
or remote support
Technical Assistance
Regular Inspections and
Maintenance
ㆍProviding regular inspection services
to ensure the long-term stability and efficiency
of the Air Jet Mill facility
ㆍOperating customized maintenance
programs based on customer requests
Immediate Technical Assistance
ㆍProvide swift responses to issues that arise
during operations
ㆍThe maintenance team resolves issues
through on-site visits or remote support
7. Maintenance and Technical Assistance
Regular Inspections and Maintenance
ㆍProviding regular inspection services
to ensure the long-term stability
and efficiency of the Air Jet Mill facility
ㆍOperating customized maintenance
programs based on customer requests
Immediate Technical
Assistance
ㆍProvide swift responses to issues
that arise during operations
ㆍThe maintenance team resolves issues
through on-site visits or remote support
